At the bench4 min read
Why a rust blue takes the passes it takes
Slow rust bluing is the slowest finish on the price list, and the one people most often ask to have hurried. It can’t be. Here is what is actually happening.
No. 3 — Metal finishing
Protecting steel from Hill Country weather, and making it look right.
Finishing is batch work. Much of the turnaround is waiting for a batch and for cure time, not hours at the bench. It can’t be hurried and we don’t try.
| Service | Starting at | Bench time | Drop-off or send |
|---|---|---|---|
Ceramic coating, long gun, one colorA thin ceramic coating sprayed on the metal and oven-cured; very hard-wearing.What this involves: Ceramic coating, long gun, one colorThe gun is stripped, degreased, blasted to give the coating a key, sprayed and cured in an oven. It shrugs off sweat and rain better than bluing, and it does not look like bluing. | $275 | 3–4 wks | Drop off at the shop in Boerne. Ask before sending a whole firearm. |
Ceramic coating, handgun, one colorThe same ceramic coating on a pistol or revolver.What this involves: Ceramic coating, handgun, one colorSame process, smaller parts, closer tolerances: the coating has thickness, and moving parts have to be allowed for. It is reassembled and function-checked before it goes home. | $225 | 3–4 wks | Drop off at the shop in Boerne. Ask before sending a whole firearm. |
Additional color or patternA second color, or a pattern, over a one-color coating.What this involves: Additional color or patternEach color is masked, sprayed and cured in turn. Patterns are quoted once we’ve seen what you have in mind. | +$75 | 1 wk | Drop off at the shop in Boerne. Ask before sending a whole firearm. |
Reblue (hot blue)The metal stripped, polished and reblued to the traditional deep blue-black.What this involves: Reblue (hot blue)Nearly all the work is in the polishing, because bluing hides nothing. The parts then go through a hot salt bath in a batch, which is why the turnaround is mostly waiting. | $325 | 6–8 wks | Drop off at the shop in Boerne. Ask before sending a whole firearm. |
Slow rust blueThe old way: the steel is rusted on purpose, boiled, carded off, and the cycle repeated until it is a deep satin black.What this involves: Slow rust blueEach pass adds a little color and takes most of a day, and a good job is many passes. It is the right finish for classic rifles and double guns, and it cannot be hurried. | $650 | 8–12 wks | Drop off at the shop in Boerne. Ask before sending a whole firearm. |
ParkerizeA matte gray phosphate finish that holds oil well.What this involves: ParkerizeThe steel is blasted and then treated in a heated phosphate bath. It is the finish on a great many military rifles, and it suits a working gun. | $250 | 4–6 wks | Drop off at the shop in Boerne. Ask before sending a whole firearm. |
Bead-blast stainlessA stainless finish evened out to a clean, non-glare matte.What this involves: Bead-blast stainlessThe gun is stripped and the metal blasted with fine glass bead at low pressure. It takes the shine and the handling marks off without removing metal you’d miss. | $130 | 2–3 wks | Drop off at the shop in Boerne. Ask before sending a whole firearm. |
Rust removal and finish touch-upActive rust stopped and the spot blended, without stripping the gun.What this involves: Rust removal and finish touch-upRust is lifted with oil and fine abrasive, and the bare spot is cold-blued and blended as well as it can be. It won’t be invisible, and we’ll tell you that before we start. | $60 | 1–2 wks | Drop off at the shop in Boerne. |
Labor only. Parts and ammunition are extra. Confirmed once it’s on the bench.
The shop takes one job at a time, and only work it can do well. When yours could start is settled at the consultation, and your dates come in writing when the job is accepted.
The bench time is the work itself, for the usual job of this kind. Each job’s own figure is in the ledger above.
Metal finishing
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From the Journal
At the bench4 min read
Slow rust bluing is the slowest finish on the price list, and the one people most often ask to have hurried. It can’t be. Here is what is actually happening.
Bluing is the traditional finish: a thin layer of black oxide formed on the steel itself. It’s handsome, and it needs a little oil now and then. A ceramic coating is sprayed on and baked. It’s tougher against sweat and rain and comes in many colors, but it doesn’t look like a blued rifle. Neither is wrong. It depends on the gun and how you use it.
Because the work is done one firearm at a time, and the shop only takes on what it can do properly. Bedding compound has to cure. Bluing goes at the steel’s pace. A rifle that’s hurried out the door usually comes back through it.
Maybe not. Refinishing an old gun usually lowers its value to a collector, and it takes away the wear your grandfather put there. Often the right job is to clean it, stop any rust, make it safe to shoot, and leave the rest alone. We’ll talk it through before anything is touched.